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The Most Accurate Lathe Chuck - Shop Made Tools 6 месяцев назад


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The Most Accurate Lathe Chuck - Shop Made Tools

The ULTIMATE in lathe accuracy! A GRIP-TRU collet chuck. This Collet Chuck has a D4 mount and is to be fitted to a D8 spindle. In this video I convert a faceplate into a mount for an ER40 Collet Chuck. The difference in spindle size is significant with the D4 spindle being 125mm and the D8 spindle is 220mm. The objective is to create the most accurate Collet Chuck with the collet taper returning a 0.003mm (0.00018”) TIR. Timestamps: 0:00 Introduction 1:10 Titles 1:20 Description 2:45 Machining set-up on the Mill 3:35 Trepanning the faceplate 5:20 Separating the centre from the outer rim 5:44 Turning the outer edge 6:25 Centering the plate on the Mill 7:45 The first plunge cut 8:04 Setting the DRO 8:50 Milling the dimples around the periphery of the plate 10:29 Machining the plate on the lathe 10:54 Changing the cutter 11:10 Turning the groove with a form tool 12;20 Facing the plate and machining the relief 13:55 Changing the insert 14:54 Test fit 15:10 Setting the DRO 15:51 Drilling and tapping the mounting holes 17:30 Drilling and tapping the set-tru holes 19:10 Set up the chuck on the Mill 20:12 Setting the DRO 20:40 Drill and counterbore the mounting holes in the chuck 23:05 Machining the push rods on the Colchester 23:45 Final assembly 25:15 Dealing the chuck in on the lathe 27:50 Final check 28:40 A new collet 29 20 Testing the accuracy with an arbor 30:15 Conclusions 30:50 End

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